INDUSTRIAL PROCESS


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Chemical Processing
Heavy Facility and Industrial Manufacturing
Industrial Ventilation Systems
Power Distribution Systems
Pulp and Paper Manufacturing
Web Processing and Converting













Chemical Processing
UTI personnel have designed and executed the following projects:

  • Inorganic Chemical Processes
  • Organic Chemical Processes
  • Batch Chemical Reactor Systems
  • Distillation, Stripper and Absorber Systems
  • Decanter/Gravity Separator Systems
  • Liquid/Liquid Extraction Systems
  • Continuous Chemical Reactor Systems
  • Filtration Systems
  • Evaporation Systems (Multi-stage & Multi-Effect)
  • Flare and Vent Header Systems
  • Tanks/Farms/Storage Facilities
  • Chemical Receiving/ Loading Facilities
  • Block Flow Diagram Development (BFDs)
  • Process Flow Diagram Development (PFDs)
  • Process and Instrumentation Drawings (P&IDs)
  • Development of Orthographic and Isometric Drawings
  • Equipment and Instrumentation Specifications/Data Sheets
  • 3D Rendering of Process Drawings
  • Development of Walkthroughs for 3D Rendered Drawings
  • Mass Balances
  • Process Simulation
  • Empirical Modeling of Sophisticated Process Systems
  • HAZOP (Hazardous Analysis And Operability Study)
  • PSM (Process Safety Management)
  • PHA's (Process Hazard Analysis)
  • PSSR (Pre-Startup Safety Reviews)


 Heavy Facility & Industrial Manufacturing
UTI has designed and executed the following types of projects:

  • Chillers to 100,000 tons
  • Boiler to 135,000 lbs/hr
  • Wastewater Systems
  • Compressed Air Systems
  • Underground and Above Ground Plumbing
  • Dust Collection Systems
  • Web Coating Systems, Web Converting and Slitting Systems
  • High-Tech Manufacturing
  • Pharmaceutical Processes
  • Research Labs
  • Clean Rooms (class 10 through 100,000)
  • Dry Rooms to –60° Dew point
  • Ultra Pure Water Systems
  • High Temperature Water and Hot Oil Systems
  • Calciner Design and Process Systems
  • Food Processing (USDA, FDA & AIB)
  • Beverage Processing (FDA)
  • Sanitary Designs
  • Agricultural Processing
  • Agricultural Solvent Extraction Facilities and Process Systems
  • Grain Milling and Processing
  • Personal Care Products Manufacturing
  • Volatile Organic Material Handling and Destruction (R.T.O.s ,T.O.s, Absorption and Solvent Recovery Systems)
  • Specialty Gas Systems
  • Solvent Storage and Unloading Facilities
  • Hazardous Chemical Materials Processing and Handling Systems
  • High Speed Packaging and Equipment Optimization
  • Blow Molding and Extrusion Molding
  • Burner and Blower Designs
  • Industrial Ventilation Systems
  • Process Heating and Cooling Systems
  • Distillation








Industrial Ventilation Systems
UTI has designed and executed the following types of projects:

  • Assess and Quantify Air Quality Issues.
  • Measure, Survey, and Test Existing Ventilation Systems and Equipment.
  • Design Local Exhaust Ventilation Systems to Control Contaminants at their source.
  • Design Specialty Hoods for Unique Equipment and Processes.
  • Troubleshoot Exhaust Systems, Control Equipment, and Related Systems.
  • Prepare Manufacturers for Emissions Tests.
  • Advise Clients on Difficult Capital Improvement Decisions.
  • Specify Appropriate Equipment for Processes to Reduce Emissions.
  • Provide Design and Build Option, Teaming with Contractors to Reduce Time and Design Costs.
  • Review Drawings by Others Before Construction Begins.
  • Rework Existing Systems to Serve Changing Manufacturing Processes.
  • Evaluate the Impact of Ventilation Systems on the Facility Air Balance.
  • Design Controls for Safety, Ease of Operations and Controlling Energy Costs.
  • Minimize Heat Loss Caused by Exhaust Systems in the Winter Months.


 Power Distribution Systems
UTI has designed and executed the following types of projects:

  • 69KV to 13.2 KV to 4160V to 480V to 120v Power Distribution Design
  • Development of Switch Gear Specifications and Design
  • Development of One Line Drawings
  • Designed and Implemented Double Ended Substations
  • Calculated the Available Short Circuit (ISC)
  • Modeled Power Distribution Systems both by hand and with modeling software. (Modeling Software - SKM Dapper/Captor Power Distribution, Modeling Simulation and Protection Coordination)
  • Commissioning and Start Up of New Systems
  • Development of Preventative Maintenance Programs
  • Development of End User Standards and Specifications
  • Implemented Energy Studies
  • Evaluated Energy Bills and Peak Loading Optimization to provide energy cost savings
  • Selection of Best Systems for Owners; such as, underground and/or above ground systems along with design and selection of distribution equipment and determination of whether the equipment should be located in-house or out side in protective enclosures.
  • Lightning Protection
  • Grounding
  • Compliance with all Federal, State and Local Codes.


 Pulp & Paper Manufacturing
UTI has designed and executed the following types of projects:

  • Improving VOC Capture Efficiency
  • Beta Gauging Systems
  • Relocation and Consolidation of Web Handling Facilities and Processing Lines
  • Filtration Paper Coating Process
  • Coater Process System Upgrades with Doctor Die Blades and Knurl Rolls
  • High Speed Packaging and Equipment Optimization
  • Milling and Particle Clarifying
  • Development of Pulp & Paper Plant P&ID Drawings
  • Development of Process Flow Drawings & Mass Balance
  • Pharmaceutical Plant Process Layouts and Certification
  • Calendaring Roll Design and Consultation
  • Overhead Material Handling Systems and Hoist Certification
  • Polyester Fiber Handling System
  • Trim/Weed Conveying System
  • Sewer System Design
  • Furnace Gas Train Evaluation and Design
  • Gas Train Design and Specifications
  • Laminator and Sputter Platform Equipment Design


Web Processing & Converting
UTI has designed and executed the following types of projects:

  • Web Coating Systems, Web Converting and Slitting Systems
  • Industrial Ventilation Systems
  • Process Systems
  • Batch and Continuous Liquid Processing Systems
  • Sand Milling and Mixing Systems
  • Beta Gauging Systems
  • Relocation and Consolidation of Web Handling Facilities and Processing Lines
  • Coater Process System Upgrades with Doctor Die Blades and Knurl Rolls
  • Milling and Particle Clarifying
  • Foam Web Manufacturing Process
  • Calendaring Roll Design and Consultation
  • Polyester Fiber Handling System
  • Trim/Weed Conveying System
  • Construction Management for Chemical Plants, Food Plants and Greenfield Facilities
  • Laminator and Sputter Platform Equipment Design





Locations Across the United States  
Camarillo, CA
805.389.7420 		Decatur, IL
217.876.7730 		Kohler, WI
920.467.1440 		Madison, WI
608.825.4959 		Sioux Falls, SD
605.339.1250 		Woodbury, MN
651.578.8100